How To Install Power Windows

Introduction

Installing an Electric Life custom fit power window kit in a Ford F150 Pickup. The following installation was done on a 1997 Ford F150 Pickup truck. This article contains 5 pages split into 4 sections.

The first step in installing a power window kit is to read through the enclosed instruction sheets. Next, verify that all of the components are in the box. Although the shipping staff at A1 Electric looks through each kit to verify completeness, there are some that slip through with missing pigtails, hardware, etc. Electric Life kits include almost everything necessary for a successful power window installation. You may, however, find it necessary to purchase misc. wiring connectors, electrical tape, solder, etc. from a local auto parts store.

Removing The Door Panels

In order to install the power window kit, we must gain access to the doors interior. Step one in the process is to remove the door handle. First, the mounting bolt for the door handle is removed. Next, the handle is removed from the door and the rod unclipped from it.

     

  

Next, the window crank handle is removed. The plastic cover is pulled back and the Torx screw that holds this handle to the shaft is removed. The remaining trim pieces at the top of the panel are carefully unclipped and removed from the door. Our installer uses a forked door panel remover to remove these clips. It is also possible to use a screwdriver or scraper blade to get at the clips.

  

  

Removing the trim panel at the back of the door has exposed a clip which holds the panel to the door. The center of this clip is pressed in slightly to release it and the clip is pulled out of the panel.

The door panel is now ready to be removed from the door. Starting at the bottom, the panel is carefully lifted up and a forked panel clip remover is inserted to pry up the clips. Our installer works his way around the panel until everything is loose. The panel is then lifted up and away from the door.

  

Once the door panel has been removed and placed aside, the door handle linkage is marked and the plastic clip is opened up. It is important to mark the rod so that it can be reinstalled in the same position later. The rod is popped out of the clip and laid to the side.

Next, we need to carefully remove the vapor barrier from the door. This plastic sheet is very important. Without it the cardboard and other materials used in the door panel will eventually be ruined. After removing the vapor barrier, place it somewhere where it won't be disturbed or damaged. (Or thrown out like trash!!!)

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